State-of-the-Art Equipment

For almost three decades, Estes has invested in the best people and the latest equipment in order to achieve the right combination to produce precision sheet metal parts and products.

Prima 2D/3D Laser
Cutting/Welding System

Prima 2D/3D Laser Cutting/Welding System

Salvagnini
CNC Fiber Laser

Salvagnni CNC Fiber Laser

Salvagnini
CNC Shear/Punch

Salvagnini CNC Shear/Punch

Amada Press Brake with Automatic Tool Changer

Salvagnini CNC Panel Bender

Timesavers Deburring Machine

Timesavers Deburring Machine

Timesavers Edge
Rounding Machine

Estes Design and Manufacturing Shop Floor

Skyview of manufacturing warehouse

Estes Express Rapid Prototyping Shop

Punching

CNC Shearing/Punching Cells

  • Salvagnini CNC Shear/Punch (2)
    – Max Capacity: 30 tons, 10 ga. Steel, 14 ga. Stainless Steel, .200″ Aluminum, 60″ x 120″ Sheet

CNC Turret Presses

  •  Amada CNC Turret Punch Press (2)
    – Max Capacity: 33 tons, .125″ Material, 60″ x 98″ Sheet

Laser Cutting

CNC Laser Cutters

  • Salvagnini CNC Fiber Laser System (1)
    – Max Capacity: .5″ Steel, .375″ Stainless Steel, .25″ Aluminum, 60″ x 120″ Sheet
  •  Prima 2D/3D Laser Cutting/Welding System (1)
    – Max Capacity: “.75″” Steel, .5″” Stainless Steel, .375″” Aluminum, 60″” x 120″” Sheet (2D) 60”” x 120”” x 15.75”” (3D Work Envelope)”

Forming

CNC Forming Cells

  •  Salvagnini CNC Panel Bender (4)
    Max Capacity: 14 ga. Steel, 18 ga. Stainless Steel, .100″ Aluminum, 72.8″ Bend Length, 59.1″ Blank Width, 84.6″ Blank Diagonal, 6.5″ Bend Height

Press Brakes

  • Amada Hydraulic–6-Axis Gauging System (1)
    • Max Capacity: 10’ x 110 tons; automatic tool changer
  • Trumpf CNC Hydraulic–6-Axis  (1)
    Max Capacity: 10′ x 144 tons
  • Trumpf CNC Electric–6-Axis (1)
    Max Capacity: 40″ x 40 tons
  • Amada–6-axis Gauging System (1)
    Max Capacity: 10′ x 138 tons
  • Mitsubishi/Toyokoki Electric–4-Axis (2)
    Max Capacity: 8′ x 80 tons
  • Amada Hydraulic–3-Axis (4)
    Max Capacity: 6′ x 88 tons
  • Guifil Hydaulic–2-Axis (1)
    Max Capacity: 2′ x 16 tons
  • Diacro Hydra-Mechanical–1-Axis (2)
    Max Capacity: 4′ x 15 tons

CNC Folder

  • Schechtl Spectrafold CNC Folder (1)
    Max Capacity: 80″ x 14 ga. Steel

Laser Welding

Laser Welder

  • Prima 2D/3D Laser Cutting/Welding System (1)
    Max Capacity: 43″ x 86″ x 15″ (3D Work Envelope)

Welding

Robotic Welder

  • Genesis Versa 4M Robotic Welding System (1)
    Max Capacity: 225 amp., 118″ (X) 36″ (Y) 10.5″ (Z)

MIG Welders

  • Miller MIG Welder (3) 300 amp. Hobart MIG Welder (1)
    Max Capacity: 300 amp.

TIG Welders

  • Miller Syncrowave TIG Welder (2)
    Max Capacity: 300 amp.

Spot Welders

  • Future Industrial Machines Multi-head Straight Line Spot Welder (1)
    Max Capacity: 13 heads (cascade),
  • 100 KVA Amada Spot Welder (1)
    Max Capacity: 80 KVA, 32″ Throat
  • Lors Handheld Spot Welder (1)
    Max Capacity: 18 KVA

Grinding & Finishing

Deburring/Surface Finishing Equipment

  • Future Industrial Machines Multi-head Straight Line Spot Welder (1)
    Max Capacity: 13 heads (cascade),
  • 100 KVA Amada Spot Welder (1)
    Max Capacity: 80 KVA, 32″ Throat
  • Lors Handheld Spot Welder (1)
    Max Capacity: 18 KVA

Corner Grinder

  • Kuhlmeyer Dual-Head Corner Grinder (1)
    Max Capacity: 59″ (X) 25.6″ (Z)

Polish Lathe

  • G&P Machinery Polishing Lathe (1)

Bead Blaster

  • Trinco Model 36 Beat Blasting Machine (1)

Surface Grinder

  • Max-O Hydraulic Surface Grinder (1)
    Max Capacity: 6″ x 18″

Vibratory Finishers

  • Torex Vibratory Finishing Machine (1)
  • Burr King (1)
    Max Capacity: 2 Cubic Feet

Belt Sanders

  • Rockwell Belt Sander (3)
    Max Capacity: 6″

Graining Machine

  • G&P Machinery Stroke Sander (1)
    Max Capacity: 60″

Machining

CNC Mill

  • Hurco CNC 3-Axis Vertical Mill (Flowdrill adaptor) (1)
    Max Capacity: 10 HP, 22″(X) 14″(Y) 14″(Z)

Lathe

  • American Machine Tool Company Lathe (1)
    Max Capacity: 15″x 50″

Drill Presses

  • Rockwell Drill Press (1)
    Max Capacity: #2 Morse Taper
  • Leland-Gifford 4 Spindle (with 1 reversible tapping spindle) (1)

Miscellaneous

Punch Press

  • Komatsu Punch Press (1)
    Max Capacity: 150 tons

Shear

  • Amada Squaring Shear with Return Feed Conveyor/ Stacker (1)
    Max Capacity: 10′ x .25″

Riveters

  • Chicago Auto-Riveters (4)
  • Avdel Riveter (2)

Material Hydraulic Presses

  • Haeger Press with Automatic Feeding System (3)
    Max Capacity: 6 tons

Saws

  • Amada Automatic Horizontal (1)
  • Grob Vertical Band Saw (1)
  • Bewo Cold Saw (1)

Notcher

  • Amada Hydraulic Corner Notcher (1)

Tube Bender

  • Di-Acro Tube Bender (1)
    Max Capacity: 1 1/4″ x 16 ga.

Wall Tube Rolls

  • Reed Metal Roll (1)
    Max Capacity: 76″ x 16 ga.
  • Steel Niagara Metal Roll (1)
    Max Capacity: 36″ x 14 ga. Steel

Inspection Systems

  • Faro Coordinate Measuring Machine (1)
    Max Capacity: 4′ Reach, 360 degree rotation, 48″ x 48″
  • Table Fabrivision Inspection System (1)

Storage & Retrieval System

  • Salvagnini Automatic Retrieval and Auto Store System (1)
    Max Capacity: 150 shelves

Estes Express Prototyping

CNC Laser Cutter

  • Salvagnini CNC Laser System (1)
    Max Capacity: .5″ Steel, .375″ Stainless Steel, .25″ Aluminum, 60″ x 120″

Sheet Press Brake

  • Trumpf CNC Hydraulic–5-Axis Gauging System (1)
    Max Capacity: 10′ x 135 tons

Welder

  • Miller Dynasty TIG Welder (1)
    Max Capacity: 300 amp.