The Wave Tray for Orthopedic Sterilization

Medical Device Manufacturing: From Product Development to Production

As a highly experienced, full-service metal fabrication and manufacturing shop in Indiana, Estes Design & Manufacturing has worked with leading medical device and orthopedic OEMs since 1983. While early projects focused on prototype and production manufacturing, when major orthopedic OEMs needed next-generation sterilization tray solutions, Estes expanded its capabilities to include product development. To meet…

Data center

Powering a New Era: Why Estes Is a Trusted Partner for Data Center Production

Driven by AI, cloud computing, and hyperscale expansion, the data center industry is growing at an unprecedented pace. The need for part production, in turn, continues to surge in line with that growth, putting pressure on developers, OEMs, and other suppliers to quickly churn out sophisticated parts without sacrificing quality. That’s where Estes Design &…

Okuma machine tool at Estes Design & Manufacturing

Estes Launches New Machining Department

New machining department strengthens machining capabilities and expands precision manufacturing services Estes Design & Manufacturing, a leading provider of precision sheet metal fabrication and manufacturing services based in Indianapolis, has launched a new machining department with 5-axis capability. The expansion will support customers with the machining of complex geometrical components for aerospace, defense and other…

Machine operator at Estes Design and Manufacturing

Business with Purpose Beyond the Shop Floor

Conducting Business with Purpose Beyond the Shop Floor At Estes Design and Manufacturing, we believe business is about more than what we produce—it’s about how we serve people and communities. Excellence and precision drive our work, but purpose gives it meaning. That’s why we partner with two Indianapolis-based ministries: Purposeful Design and Good News Ministries,…

Weld Fixture Iso

Estes’ 3D Printing Capability Powers Customer and In-House Innovation

Estes Design and Manufacturing continues to push the boundaries of prototyping with the addition of our Bambu Lab X1E polymer filament 3D printer. Since integrating this technology, Estes has used it to deliver faster, smarter, and more cost-effective solutions for both customer and in-house projects. A Durable, Cost-Saving Solution for Our Customers One of our…

Max Velocity Machine

Reap the Manufacturing Benefits of Full-Service Providers

In today’s fast-paced manufacturing environment, time is money, and responsiveness is everything. For original equipment manufacturers (OEMs), working with a full-service sheet metal fabricator can mean the difference between meeting critical deadlines and falling behind the competition.   At Estes Design and Manufacturing, we understand the pressures OEMs face: tighter timelines, evolving customer demands and…

Estes Floor

Estes Gains AS9100D Certification for the Aerospace, Space and Defense Industries

Estes Design and Manufacturing has received its AS9100D certification for its quality management system governing the design, manufacture and assembly of fabricated sheet metal products. The certification validates Estes’ compliance with quality management standards specifically for the aviation, space and defense industries developed by the International Aerospace Quality Group and emphasizes controls to ensure the…

LightWeld Handheld Laser Welding System

Robotic Laser Welding Fuses Performance, Precision, Quality

Estes Design and Manufacturing has recently commissioned the latest advancement in its laser welding arsenal to cut production times and costs for customers while providing superior welds.  Pairing the shop’s IPG Photonics’ LightWELD laser welding unit with a FANUC CRX-25iA Collaborative Robot (cobot) gives Estes welding production results that are fast, repeatable and precise. With…